Store
The engine is the core component within a machine, directly impacting the operation power and continuity. Extremely high temperatures caused by constant engine operation will potentially disrupt the proper working conditions, contributing to a series of cascading damage. A temperature monitoring method for engine gradually becomes a necessity. Among various approaches, IoT temperature sensor, emerging as a great choice for most businesses because of its easy installation and real-time reporting.
Challenge
In an American shipping company, managers are usually surrounded by the potential temperature rising problems within yachts. As is known to all, the engine compartment of one yacht usually concludes a wide range of high-performance machinery, which will generate a huge amount of heat during daily operations. Unchecked overheating will increase the risk of equipment failure, leading to extended downtime and even pose safety hazards to nearby crew members.
Traditionally, this business used manual method to check the temperature levels. Workers were required to navigate through the narrow cabin and record readings using handheld temperature devices. This method needed related personnel to endure high-temperature environments during the inspection process. Also, there was no useful way to gain real-time temperature fluctuations as it failed to capture sudden overheating between regular checks. The time such issue was detected through prearranged examination, it may have worsened and caused irreparable damage. The reactive approach made the business prone to unexpected malfunctions, threatening the safety of crew members and continuity of operations. There is an urgent need to adopt a more proactive and reliable solution.
Solution
To get precise temperature level and protect the engine, the business has installed resistance tags at crucial points within the engine compartment, usually at the engine block, oil filter housing and gearbox housing. Built from PPSU thermoplastic, these tags are durable enough to withstand high temperature environments and vibration situations, even resist occasional oil mist and salt spray exposure within the compartment. Designed to continuously collect and transmit temperature levels, the tags integrate precise temperature sensors to reach a 0.1°C accuracy.
Within this solution, our client innovatively eliminates the Bluetooth gateway – using a data transmission method similar to point of interest. These tags continuously send the data package and when the worker approaches the engine room, their smart devices automatically scan BLE signals emitted from tags. The dashboard on their devices will display the real-time temperature readings. Also, customization alert thresholds could also be set – as the temperature goes beyond the limit, the tag will instantly trigger a notification to the manager. Such immediate information enables maintenance personnel to take proactive actions and identify potential issues to minimize the potential danger.
Featured Products
M5 High Resistance Tag is a BLE asset tag designed to withstand extreme temperatures. Using PPSU thermoplastic material, it could endure an extreme temperature range from -40°C to 100°C. Supporting integrated temperature sensor, M5 delivers temperature monitoring across various industrial operations including construction, manufacturing and more.
